CAD-to-STL        Settings list for most CAD systems

These are only general guidelines and may not work or produce the best possible STL files in some cases.
Please consult your user's guide or the software developers for more information or technical support.

Definition

STL is the standard file type used by most or all Rapid Prototyping systems. A STL is a triangulated
representation of a 3D CAD model.

The triangulation of a surface will cause faceting of the 3D model. The parameters used for outputting a STL will
affect how much faceting occurs.

You cannot build the model any better or smoother than the STL. So if the STL is coarse and faceted, that's
what you will see in the model.

In the CAD package, when exporting to STL, you may see parameters for chord height, deviation, angle
tolerance, or something similar. These are the parameters that affect the faceting of the STL.

You don't necessarily want to go too small. The finer the STL the larger the file is in size, which will affect
processing time as well as build time. Below is some information found on the Internet regarding exporting to STL
from various CAD packages.

STL Creation

Software packages: Again, these are only general guidelines and may not work or produce the best possible
STL files in some cases. Please consult your user's guide or the software developers for more information or
technical support.

Alibre

File

Export

Save As > STL

Enter File Name

Save

AutoCAD (Versions: R14-2000i)
Your design must be a three-dimensional solid object to output an STL file.

Make sure the model is in positive space

At the command prompt type “FACETRES”

Set FACETRES BETWEEN 1 &10. (1 Being low resolution and 10 high resolution for STL Triangles)

Next, at the command prompt type “STLOUT”

Select Objects

Choose “Y” for Binary

Choose Filename

I-DEAS

File > Export > Rapid Prototype File > OK

Select the Part to be Prototyped

Select Prototype Device > SLA500.dat > OK

Set absolute facet deviation to 0.000395

Select Binary > OK

IronCAD

Right Click on the part

Part Properties > Rendering

Set Facet Surface Smoothing to 150

File > Export

Choose .STL

Mechanical Desktop

Use the AMSTLOUT command to export your STL file.

The following command line options affect the quality of the STL and should be adjusted to produce an
acceptable file.

Angular Tolerance - This command limits the angle between the normals of adjacent triangles. The default
setting is 15 degrees. Reducing the angle will increase the resolution of the STL file.

Aspect Ratio - This setting controls the Height/Width ratio of the facets. A setting of 1 would mean the height of a
facet is no greater than its width. The default setting is 0, ignored.

Surface Tolerance - This setting controls the greatest distance between the edge of a facet and the actual
geometry. A setting of 0.0000 causes this option to be ignored.

Vertex Spacing - This option controls the length of the edge of a facet. The default setting is 0.0000, ignored.

ProE

File > Export > Model (or File > Save a Copy)

Set type to STL

Set chord height to 0. The field will be replaced by minimum acceptable value.

Set Angle Control to 1

Choose File Name

OK

ProE Wildfire

File > Save a Copy > Model

Change type to STL (*.stl)

Set Chord Height to 0. The field will be replaced by minimum acceptable value.

Set Angle Control to 1

OK


Rhino

File > Save As

Select File Type > STL

Enter a name for the STL file.

Save

Select Binary STL Files

SolidDesigner (Version 8.x)

File > Save

Select File Type > STL

Select Data

Click OK

SolidDesigner (not sure of version)

File > External > Save STL

Select Binary mode

Select Part

Enter 0.001mm for Max Deviation Distance

Click OK

SolidEdge

File > Save As

Set Save As Type to STL

Options

Set Conversion Tolerance to 0.001in or 0.0254mm

Set Surface Plane Angle to 45.00

Save

SolidWorks

File > Save As

Set Save As Type to STL

Options > Resolution > Fine > OK

Save

Think3

File > Save As

Set Save As Type to STL

Save

Unigraphics

File > Export > Rapid Prototyping

Set Output type to Binary

Set Triangle Tolerance to 0.0025

Set Adjacency Tolerance to 0.12

Set Auto Normal Gen to On

Set Normal Display to Off

Set Triangle Display to On

CADKey

Choose Stereolithography from Export options

Enter the Filename

Click OK

Inventor

Save Copy As

Select STL

Choose Options > Set to High

Enter Filename

Save


This page contains information on how to output STL from several CAD packages. The information was taken
from the Internet. Some of the information could be outdated so please see your CAD manual for instructions.
Specialized Prototypes On Demand Accurately
SpodaCo